Technological pattern suggestion❶
Groove molding from metal sheets
Changing from cutting/sintering process to only using one method of stamping process technology for grove molding. We successfully reduced the cutting defects to “Zero” using this technology.
Technological pattern suggestion❷
Cylinder shape integral molding formation from metal sheet material.
Technology which needed 2pieces of cylinder shapes to attach can now be formed by integral formation using pipe material stamping process. We can reduce cost dramatically using near net shape method.
Technological pattern suggestion❸
Sheet thickness control processing
This technology can single handedly control the sheet thickness freely for product needs. This technology can maintain higher strength compared to cutting or die casting product due to the fiber flow not being interrupted.
Technological pattern suggestion❹
Capacity to propose from the material structure to production all in one go.
Kiya has the technology and capability for designing, production, surface treatment, using various steel materials and transporting product to the construction site. Expertise and experience in many different environment and locations is also our strength.
Technological pattern suggestion❺
Product development pursuing workability
Technology for developing products which focuses on reduction in tightening points, weight saving and versatility. We develop and deliver safe and optimal products for customers in telecommunications, electricity, infrastructure, public or amusement facilities.
Technological pattern suggestion❻
Hybrid processing in Metal + different material
Kiya is focusing in hybrid processing to combine different metal shapes with different material characteristics such as airtightness, rust prevention, insulation, or elasticity.
EGR-C Flange component
Formed with a thin wall thickness. We have managed to cut cost by 20% though our developed product without using cutting process.Cooling water control valve component
Cylindrical shape product. Formation of cylindrical shape with shape at formed on both ends, secured parallel flange surface alignment.Oil cooler component-1
Long hole shaped burring mold. Radius and straight length cross-section shape difference, minimized.Oil cooler component-2
Large diameter grooved mold. We have changed our manufacturing process from conventional cutting and stamping to a new method of single stamping process.Oil cooler component-3
Drawing diameterφ90~100, internal diameter tolerance of ±0.05 is achieved.Oil cooler component-4
Material:A3003EGR-C component
Stainless steel sheet - precision bending, mold process.Pipe component
Integrally molded cylindrical shape and bottom plateFormed with a thin wall thickness. We have managed to cut cost by 20% though our developed product without using cutting process.
Material:SPHC
Thickness:8.0mm
Cylindrical shape product. Formation of cylindrical shape with shape at formed on both ends, secured parallel flange surface alignment.
Material:SPCE
Thickness:3.2mm
Long hole shaped burring mold. Radius and straight length cross-section shape difference, minimized.
Material:A3003
Thickness:4.5mm
Large diameter grooved mold. We have changed our manufacturing process from conventional cutting and stamping to a new method of single stamping process.
Material:A3003
Thickness:4.5mm
Drawing diameterφ90~100, internal diameter tolerance of ±0.05 is achieved.
Material:SUS304
Thickness:0.8mm
Material:A3003
Thickness:4.5mm
Stainless steel sheet - precision bending, mold process.
Material:SUS430J1L
Thickness:0.8mm,1.0mm
Material:SUS444
Thickness:0.3mm
Integrally molded cylindrical shape and bottom plate
Material:BAW7-O
Thickness:1.6mm
* Made in Japan
Air-conditioner control valve component
Material:SPCCCondenser component
Material:A3003Automotive air conditioner-1
Material:A3003Sensor component
Bind hole molding with stabilized dispersion.Heater core component
Irregular shape multi stage molded productAutomotive air conditioner-2
Controlling slight warpage in product by stamping processAir-conditioner component
Material:A5052Material:SPCC
Thickness:3.2mm
Material:A3003
Material:A3003
Bind hole molding with stabilized dispersion.
We have achieved a 25% cost reductions with our new method without using cutting process.
Irregular shape multi stage molded product
Material:A3003
Thickness:undisclosed
* Developed in Japan (for future production)
Controlling slight warpage in product by stamping process
Material:SPHC
Thickness:2.6mm,4.0mm
Material:A5052
Thickness:0.6mm
Common rail component
Material:SPCCValve lifter component
Material:SCM415AT Shift component
Material:SPFH590Power steering pump component
Material:SAPH400Bike component
Minimal shear droop burring formationMaterial:SPCC
Thickness:1.0mm
Material:SCM415
Thickness:2.85mm
Material:SPFH590
Thickness:3.2mm
Material:SAPH400
Thickness:3.2mm
Minimal shear droop burring formation
Material:SPCC
Thickness:2.0mm
Caulking nut component
Material:Boron steel (N22CB)Retractable power door mirror component
We have achieved a 25% cost reduction by eliminating the sintering process.Reclining damper component
Material:SPFH540Suspension component
Material:SPFH590Door component
Material:SAPH400Slide door component
Material:SPH270Drum brake component
Product hardness control using stamping processAutomobile seat component
Minimized shear droop and secured 80% clear cut surfaceMaterial:Boron steel (N22CB)
Thickness:8.0mm
We have achieved a 25% cost reduction by eliminating the sintering process.
Material:SPFH540
Thickness:3.5mm
Material:SPFH540
Thickness:3.8mm
Material:SPFH590
Thickness:3.2mm
Material:SAPH400
Thickness:8.0mm
Material:SPH270
Thickness:6.0mm
Product hardness control using stamping process
Material:SPH400
Thickness:6.0mm
Minimized shear droop and secured 80% clear cut surface
Material:SPH440-OD
Thickness:2.9mm